FORAUTOMOTIVEELECTRICALCONNECTOR PERFORMANCESPECIFICATION SYSTEMS
ISBN:978-1-4686-0163-3
SHw e pp krtfar Ressls 2028-03-30 09:08:24 UTC
https:/ewcap./revisions.html.
TABLE OF CONTENTS
1. SCOPE.42. TEST SEQUENCE 43.1 3. REFERENCED DOCUMENTS. Document Hierarchy 43.2 Part Drawing.... 5 43.3 3.4 Product Design Specification... Test Request/Order. 5 53.4.2 3.4.1 Samples Test Type and Special Tests Test Request/Order Instructions. 53.4.3 Performance and Durability Test Instructions... 53.5 Documents Mentioned in This Specification. .54.1 4. Record Retention. GENERAL REQUIREMENTS. 64.2 4.3 Sample Documentation... Sample Size. 64.4 Test Conditions and Tolerances. 6 64.5 4.6 Equipment. Measurement Resolution. 74.7 4.8 Conformance Determination. Test Repeatability and Calibration.. 7 74.9 Disposition of Samples. Part Endurance .. 84.10 85.1 5. TESTandACCEPTANCEREQUIREMENTS General. 8 85.1.1 5.1.2 Performance Requirements Dimensional Characteristics5.1.3 Material Characteristics. 85.1.4 5.1.5 Testing Headers and Direct Connect Components. Classifications .85.1.6 5.1.7 Connector and/or Terminal Cycling Terminal Sample Preparation. .115.1.8 Circuit Continuity Monitoring. Visual Inspection.. 115.1.10 5.1.9 Mat Seal Sample Preparation. .145.2 5.2.1 Terminal Mechanical Tests. Terminal toTerminal Engage/DisengageForce 155.2.2 Terminal Bend Resistance .. ..16
5.3 Terminal - Electrical Tests.. 185.3.1 5.3.2 Voltage Drop. Dry Circuit Resistance.. .18 205.3.4 Current Cycling Maximum Test Current Capability. 255.4.1 5.4 Terminal -Connector Insertion/Retention andForward StopForce Connector-Mechanical Tests 27 275.4.2 Connector-Connector Mating/Unmating/Retention/Lock Deflection Forces (Non-Assist). 305.4.3 5.4.4 Polarization Feature Effectiveness . Connector to Connector Mate/Unmate Forces (Mechanical Assist). 36 335.4.5 5.4.6 Miscellaneous Component Engage/Disengage Force... Vibration/Mechanical Shock.. ...41 375.4.7 Connector-to-Connector Audible Click... .475.4.9 5.4.8 Connector Drop Test.. Cavity Damage Susceptibility ...47 485.4.10 5.4.11 Terminal/Cavity Polarization Test Connector Mounting Feature Mechanical Strength 505.4.13 5.4.12 Mechanical Assist Integrity (Connectors with Mechanical Assist Only). Connector Seal Retention- Unmated Connector 52 535.4.14 Connector Seal Retention- Mated Connector... 545.4.15 5.5 Airbag Inflator Connector Self-Rejection Assessment.. Connector - Electrical Tests... .57 555.5.1 5.6 Insulation Resistance. Connector Environmental Tests... 57 895.6.1 5.6.2 Temperature/Humidity Cycling. Thermal Shock .58 855.6.3 Fluid Resistance. High Temperature Exposure.... 595.6.5 5.6.4 .60 .615.6.7 5.6.6 Pressure/Vacum Leak. High Pressure Spray. .62 .645.7.1 5.7 Tests for Headers. Header Pin Retention. .66 .665.8 Severe Duty Tests.. 675.9 5.9.1 Test Sequence. General Notes on Test Sequence. .675.9.3 5.9.2 Test Sequence Chart. Terminal Mechanical Test Sequence. .685.9.4 5.9.5 Terminal Electrical Test Sequence. Connector System Mechanical Test Sequence ...68 .685.9.6 Connector System Electrical TestSequence .705.9.7 5.9.8 Sealed Connector System Environmental Test Sequence. Unsealed Connection System Environmental Test Sequence ... 715.9.9 Stand-Alone Sealing Performance Test Sequence .72
APPENDIX ADEFINITIONS .73APPENDIX BABBREVIATIONS USED .77APPENDIX C TESTS FOR MOVED TOOLS ADDITIONAL TOOLS AND MATERIAL CHANGES. 78APPENDIX D TESTS FOR NEW TERMINAL CONNECTOR AND SEAL DESIGNS.. .80APPENDIX E SOURCE LIST FOR AUTOMOTIVE FLUIDS USED IN TESTING .82APPENDIX F DESIGN NOTES - TEMPERATURE AND CURRENT RATING . 8APPENDIX GREVISIONS. 84
