TruckloadShipment SimilarPackaged-ProductsinUnitizedLoadsfor
ISTA 3 Series Simulation General Performance Procedure Test
ISTA Distributing Confidence Worldwidem
ISTA 3 Series tests are advanced tests.
They chalenge the capabilty of the package and product to withstand transport hazards btsuogena Eufeyped eue um (dwoo Auessosu pou op fa They use general simulation of actual transport hazards and
When properly appled ISTA procedures will provide tangible benefits of:
VERSIONDATE LastTECHNICALChange: APRIL2017
Shortened packaged development time and confidence in product launch Protection of products and profits with reduced damage and product lossCustomer satisfaction and continued business. Economically balanced distribution costs
There are three sections: Overview Testing and Report
pe e ugs a oui u aoqpjnbapemuy eei ey sid maa Testing presents the specific instructions to do the testing in the laboratory andReport indicates what data shall be recorded to submit a test report to ISTA.
EDITORIAL Change: Last APRIL 2017
Two systems of weights andmeasures are presentedin ISTA test procedures. They are the English system (Inch-Pound and the international system SI (Metric). Inch-Pound units are shown fist wih Metric units in brackets except in some tables where theyare shown separately.
The standard units chosen shall be used consistently throughout the procedure. Either system may be used as the unit of measure (standard units) butNot exact equivalents. Units are converted to two significant figures and
For pleteProcedure listing ofVersion Dates Changes and goto
VERYIMPORTANT:
The entire document shall be read and understood before proceeding with a test.
OVERVIEWOFPROCEDURE3E
Preface
ProcedureEisageneral simlation tesfrniized ds ofsmilrretalrinstiutionalpackaed-produts shped frm manufactuing lcationtoadistribtiocenter.Theuniizedladsofpeckaged-products areshippedthroughamtrcaietuck) elvery systm whereanentire tralrload isfil with ntizd pakaged-prcts ofen of similaretailpackageproducts intended for one destination. Thistype of shipment is called Full Truckload (FTL).
nasseqedopys nsnsnpedsnpd eouseuppepeu restrained fordistributionas a single load. Examles would be a stretch wrapped palet load of individualontainers a single non-packaged machine banded to a pallet or a pallet with a corugated tray tube and a cap.
It can be used to evaluate the protective perfommance of packaged-products related to vibrations shocks and other stresses
“uogeodsuen pue Bupuey buunp pauequnooue AjewuouIt can be used to evaluate load stability.The test leels arebased on general data andmayt rereet anypeifc distrbtion systm. fesedes ou pue jeuebo peuepisuoo ese ponpoud pue ebexped eu1Some condiions of transit such as moisture presure or unusual handing may not be coverd.
Other ISTA Procedures may be appropriate for different cndiions or to meet different objectives.
Specific suggestions:
To test the individual packaged-product that might be shipped non-unized from a distribution center to a retall outlet use ISTA Test Procedure 3F.To test packaged-products prepared for shipment via a Less-Than-Truckload (LTL) delivery system carre. LTLis defined asamotorcaetruck shmnt wherediferent tesfpackagedrodutsftfrmdiferent shpers andintnded f different uimate destinations are mixdin the samelad the useSTAest Prcedure.
Refer to Guidelines fr Selecting and Using ISTA Procedures and Prjects foraddiional infomation.
Pista
卡车运输单位装运量中同类包装产品
ISTA，全球分销信心T
ISTA3系列
ISTA3系列测试属于高级测试.
通用模拟性
他们质疑包装和产品能否承受运输危害，但是他们采用通用模拟技术来模拟实际运输中的危险情况，以及 其未必符合承运人包装法规要求.
能测试规程
若正确实施，ISTA程序将带来以下切实效益：
缩短包装开发时间并增强产品上市信心 降低损害与产品损失，保障产品及利润 经济均衡分配成本 客户满意度与业务持续性.
版本日期
最近技术 变更：四月2017
包含三个部分：概述、测试与报告
概述提供了进入测试实验室前所需的通用知识和 测试提供了在实验室中进行测试的具体说明和 报告指明了应记录哪些数据以提交ISTA测试报告.
最后编辑变更： 2017年4月
内为公制单位，仅在某些表格中单独列出.
所选用的标准单位应在整个操作过程中保持一致使用. 任何一种系统都可以作为计量单位（标准单位），但是单位转换为两位有效数字和 非完全等效
程序变更及版本日期完
非常重要：
在进行检测前，须完整阅读并理解该文件内容.
程序概述3E
序言
3E程序是一项针对同类零售或机构包装产品从生产地运输至配送中心的整箱货物通用模拟测试.这类包装产品通过卡车运输系统运送，整节车厢装载整箱同类零售包装产品，专运至单一目的地.此类运输方式称为整车运输（FTL）.
单元化货物是指一种或多种产品或包装产品，通常以滑板或托盘形式存在，但始终通过固定或约束措施确保其作为单一货物 进行配送.例如：单个容器的控伸包装托盘货物、单个未包装机器与托盘的据绑货物，或带有瓦楞托盘、管状容器及盖子的托盘货物.
该方法可用于评估包装产品在撤运和运输过程中通常遇到的振动、冲击及其他应力的防护性能.
检测水平基于一般数据，可能无法代表任何特定的分销系统. 可用于评估负荷稳定性.包装与产品应作为整体而非分开考虑.某些运输条件（如湿度、压力或异常操作）可能不在承保范围内.
其他ISTA程序可能适用于不同情况或实现不同目标.
具体建议：
为检测可能从配送中心以非单元化形式运输至零售点的单个包装产品，应采用ISTA测试程序3F.
为测试通过零担（LTL）运输系统承运商准备的包装产品.LTL定义为一种卡车运输货物，其中不同类 型的包装产品（通常来自不同托运人且目的地不同）被混合在同一车次中，随后采用ISTA测试程序3B.
有关更多信息，请参阅《选择和使用ISTA程序和项目指南》
3E
OVERVIEWOFPROCEDURE3E
Scope
prepared for shipment via a Ful Truckload (FTL) delvery system carrer.FTL is defined as motor carier shipment where an Procedure 3E covers the testing of unitized loads made up of either single or muliple products or peckages of simila productsenfre traile-adi filed wih unitized packagd-produts oftenof simlrretai packaged-produts intnded foron destinaton.
Product Damage Tolerance and Package Degradation Allowance
The shipper shalldetermine the following prior to testing:
what damage tolerance level is allowable if any andpue isal eul jo uojsnjouoo eun te uopuoo onpoud euwepap o A6ojopoueu poauoo euthe acceptable package condition at the conclusion of the test.
For additional information on this determination process refer to Guidelines for Sefecting and Using ISTA Procedures and Projects.
Samples
Samples should be the untested actualpackage and product butif one orbth are not avalable thesubstitutes shallbe as identical as possible to actual items.
Number of samples required:One sample (unitized load) is required for the tests in this procedure.
Replicate Testing Remended:
To permit an adequate determination of representative performance of the packaged-product ISTA:
Requires the procedure to be performed one time buteu ss mu un sg ao a nd a ud s ugdues eses uo ueou eugppe o sag pue senpeog s usn pue upag oj saugapn o ej
NOTE:
usuu puessadepnssequ gdssoupens eqenuae order to insure testing in perect condition products and packages shipped to ceriedlboratories fr testing must e:
over-packaged for shipment to the laboratory orrepackaged in new packaging at the laboratory.
uid ue pnpd psa a jo uugspueseenu np ufinug o i svariations in performance cansometimesbe caused by seemingly insigificant diferences.Photodocumentation is strongly remended to supplement detailed written descriptions.
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Sequence # Test Category Atmospheric Temperature and Humidity Test Type Ambient Test Level For ISTA Certification Required1 Preconditioning2 Condifioning Atmospheric Controlled Temperature and Humidity Temperature and humidity chosen from chart jeuodo3 Shock Incline Impact (Conbur) 48in per second Required(Altermative methods (1.2m per second)allowed-select one testtype) Horizontallmpact (1.2m per second) 48in per secondShock Rotational Edge Drop Height varies with packaged RequiredMachine Agply and Release product weight(Altermative methods Compression Calculated Test Force x 1.4 Requiredallowed-select one testtype) Machine Apply and Hold Calculated Test ForceWeight and Load Spreader Calculated Test Load6 Vibration Random Overall Grms level of 0.54 Required7 Shock Rotational Edge Drog Height varies with packaged Requredproduct weight
3E
程序概述3E
范围
程序3E涵盖单元化货物的测试，这些货物由单个或多个相似产品或产品组合构成，通过整车运输（FTL）系统承运商准备运输.FTL定义为整车运输，即整辆拖车装载单元化包装产品，通常为同类零售包装产品，目的地单一.
Product DamageTolerance和Degradation PackageAlowance
什么构成对产品的损害和 允许的耐损等级是多少，如果有，和确定测试结束时产品状态的正确方法和测试结束时的可接受包装条件.
有关此判定过程的更多信息，请参阅选择和使用ISTA程序和项目的指南.
样品
所需样本数量：本程序测试需使用一份样品（单位化负载）.
建议重复检测：
为确保对包装产品代表性性能的充分判定，ISTA：
要求手术只做一次，但是建议每次使用新样本时重复该操作五次或以上. 有关统计抽样的更多信息，请参阅《选择和使用ISTA程序和项目指南》.
已经历运输严背条件的包装不能被视为代表标准条件.为确保在完美状态下进行测试，运往认证实验室进行检测的产品及 包装必须满足以下要求：
为运输至实验室而过度包装或在实验室中重新包装于新包装内.
必须完整记录受试产品及其包装的配置、材料和构造.性能的显著差异有时可能由看似微不足道的差异引起.强烈建议通过照片记录来补充详细的书面描述.
测试序列
应按照下表所示顺序对每个测试样本进行检测：
序列编号 测试类别 大气的 温度和湿度 测试类型 周围的 测试级别 ISTA认证 必需1 预处理2 大气的 调节 温湿度控制 根据图表选择温度和提度 可选3 休克替代方法允 斜面冲击（康伯） 每秒48次（每秒）2 必需一选择一种 米）许- 水平冲击 每秒48次（每秒12 米）震惊 旋转边缘脱落 高度随包装产品重量变化 必需机器应用与释放（金换用其他方法 压缩 计算测试力×1.4 必需选择一种测试类型》 机器应用与保持 计算测试力重量与负荷分配器 计算试验载荷6 振动 随机的 总体Gm水平为0.54 必需7 震惊 旋转边缘脱落 高度随包装产品重量变化 必需
3E
EQUIPMENTREQUIREDFORPROCEDURE3E
Atmospheric Equipment Required Conditioning
Atmospheric Conditioning:
Humidity recording apparatus plying with of the apparatus section of ASTM D 4332. Temperature recording apparatus plying with the apparatus section of ASTM D 4332.
Optional Atmospheric Conditioning
Chamber and Control apparatus plying with the apparatus section of ASTM D 4332.
Equipment Required Shock
The following altermatives are acceptable for the equipment required for the Impact Test:
Type of Shock Test Equipment In liance withtheapparatus sectionf:Incline Test Inclinempact tester(conbur) ASTM D 880Horizontal Test Horizontal impact test system ASTM D 4003
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Compression Equipment Required
Type of Compression Equipment In pliance with the Additional RequiredTest Compression Test Machine apparatus section of: ASTM D 642 Use an identical pallet on EquipmentApply and Release Test Fixd orFloating platen top as whatthe test itemisPalet acceptable shipped on.ontopApply and Hold TestWeight and load spreader NA See above fordescriptionSalety stops are of the palletApply and Hold Test Weigt(s) Sprrader Load the load spreader and remended t supportjneud o (subiemfaes Shops damage or injury in the event of a rapid collapsePallet of the test item.
